I-LHGC Intelligent Oil-Water Cooling Vertical Ring High Gradient Magnetic Separator
Iphrofayela Yenkampani
I-Shandong Huate Magnet Technology Co., Ltd, umhlinzeki wesevisi yesistimu yesicelo se-Magnetic ehamba phambili emhlabeni, yasungulwa ngo-1993,
futhi ikomkhulu layo liseWeifang, eShayina, indawo iyonke ingamamitha-skwele angu-270,000 kanye nabasebenzi abangaphezu kuka-800. I-Huate Magnet igxile ekukhiqizeni i-superconducting magnet, imishini yokuhlukanisa i-cryogenic superconducting magnetic separation, i-vertical ring high gradient magnetic separator (WHIMS), i-slurry electromagnetic separator, i-magnetic iron separator, i-magnetic stirrer, imishini yokugaya kanye nokuhlukanisa kahle kakhulu, imishini yokuncintisana yezimayini, i-medical magnetic resonance imaging (MRI) njll. Ububanzi besevisi buhlanganisa imayini, amalahle, ugesi, izinto zokwakha, i-metallurgy, insimbi engeyona i-ferrous, ukuvikelwa kwemvelo, ezokwelapha njalonjalo ezindaweni ezingaphezu kwe-10. Njengoba inamakhasimende angaphezu kuka-20,000, imikhiqizo ye-Huate ithunyelwe emazweni angu-30 njengeJalimane, i-Australia, iCzech Republic, i-India, iBrazil kanye neNingizimu Afrika.
Izici Zobuchwepheshe
1. Ubuchwepheshe Bokupholisa Ukushintshana Kokushisa Namanzi Kawoyela
Ikhoyili isebenzisa ukushintshaniswa kokushisa kwamafutha namanzi okujikeleza kwangaphandle okugeleza kakhulu ukuze kushabalale ukushisa. Ukwenyuka kwezinga lokushisa kwekhoyili kungaphansi kuka-25°C, ukuncishiswa kokushisa kwensimu yamagnetic kuncane, futhi inkomba yokucubungula amaminerali izinzile. Ikhoyili isebenzisa isakhiwo esivalwe ngokuphelele, esingamelani nemvula, esingavimbeli uthuli futhi esingamelani nokugqwala, esingazivumelanisa nezimo zokusebenza ezinzima ezahlukahlukene.
2. Umklamo Wesekethe KaMagnetic Oqondile
Ukusebenzisa ukulungiswa kokulingisa kwezinto ezilinganiselwe, ukwakheka kwesekethe yamagnetic kunengqondo, ukulahleka kwamandla amagnetic kuncane, futhi amandla ensimu yamagnetic angafinyelela ku-0.6T, 0.8T, 1.0T, 1.3T, 1.5T, 1.8T
3. I-Matrix Ehlanganisiwe Yama-Magnetic Ehlala Isikhathi Eside
I-matrix isebenzisa isakhiwo sohlobo olulodwa oludlulayo, futhi izinduku eziphakathi aziwi; ipuleti lokulungisa lisebenzisa isakhiwo esinomfanekiso oqondile, futhi amandla okuxhuma aphezulu; ihlanganiswe ngemishini ekhethekile yerobhothi, enekhwalithi ethembekile kanye nokushintshana okunamandla.
4. Uhlelo Lokukhipha Amaminerali Angcolile Ngamanzi Ahlanzekile
Umfutho wamanzi ahlanzayo utholakala ngesikhathi sangempela, ukuze amanzi ahlanzayo agcine umfutho nokugeleza okwanele, futhi amaminerali aku-matrix akhishwe kahle.
5. Uhlelo Lokulawula Okuzenzakalelayo Lwezinga Loketshezi
Isimo sokuguquguquka kwezinga loketshezi lwegumbi lokuhlukanisa sitholwa ngesikhathi sangempela yi-sensor ye-ultrasonic, futhi sixhunyaniswe ne-actuator kagesi, ukuze izinga loketshezi lwegumbi lokuhlukanisa lihlale lisesimweni esihle kakhulu sokuhlukanisa; ukusebenza ngesandla kuncishisiwe, futhi ubunzima bokuhlolwa ngesandla buyehliswa; inani elikhulu kakhulu le-slurry esheshayo liyavinjelwa ukuze kugwenywe ukugcwala.
6. Uhlelo Lokuvikela I-alamu Yokushisa
Izinzwa zokushisa kwekhoyili zinikezwa ukuze zithole izinga lokushisa lokusebenza kwekhoyili ngesikhathi sangempela futhi zibuyisele ulwazi esikhungweni sokulawula. Lapho izinga lokushisa kwekhoyili lidlula inani elibekiwe, uhlelo luzoxwayisa ngokuzenzakalelayo, futhi imishini izoyeka ukusebenza lapho kufinyelelwa umkhawulo ophezulu ukuqinisekisa ukusebenza okuphephile kwemishini.
7. Idivayisi ye-alamu yokuvuza
Isiqandisi sisebenzisa isakhiwo se-tube-plate esinezingqimba ezimbili, futhi kukhona idivayisi yokuthola ukuvuza phakathi kwezingqimba. Uma kwenzeka ukuvuza, imishini izoxwayisa futhi ime ngokuzenzakalelayo, ukuze kugwenywe umonakalo wekhoyili obangelwa amanzi angena ku-oyili yokupholisa.
8. Uhlelo Lokugcoba Okuzenzakalelayo
Igiya lokushayela eliyindandatho lisebenzisa idivayisi yokugcoba ezenzakalelayo yegiya elingasebenzi ukuqinisekisa ukuthi imishini ingakwazi ukugcwalisa ukugcotshwa okuzenzakalelayo ngaphandle kokumisa ukusebenza futhi ithuthukise izinga lokusebenza.
9. Ipulatifomu Yesevisi Ehlakaniphile Ekude Esekelwe Ku-inthanethi YezintoUbuchwepheshe
I-inthanethi Yezinto kanye nobuchwepheshe beplatifomu yamafu kusetshenziswa ukuqoqa nokuhlaziya idatha yokusebenza kwemishini ngesikhathi sangempela ukuze kufezwe ukusebenza nokugcinwa kude, ukuxilongwa kwamaphutha kanye nokuphathwa komjikelezo wokuphila wemishini.
Isimiso Sokusebenza
I-slurry yethulwa ku-feeding hopper ngepayipi lokudla, bese ingena ku-magnetic matrix endandatho ejikelezayo eceleni kwezikhala ezikwi-magnetic pole ephezulu. I-magnetic matrix i-magnetized, futhi kukhiqizwa insimu yamagnetic ephezulu ekhanyayo ebusweni bayo. Izinhlayiya zamagnetic zidonswa ebusweni be-magnetic matrix, bese zilethwa ku-
indawo engeyona i-magnetic phezulu ngokujikeleza kwendandatho, bese ifakwa kwi-collection hopper ngokufutha amanzi acindezelwe. Izinhlayiya ezingeyona i-magnetic zigeleza ziye kwi-collection hopper yezinto ezingeyona i-magnetic eduze kwezikhala ezise-pole engezansi ye-magnetic ukuze zikhishwe.
Izicelo
Ifanele ukuhlushwa okumanzi kwama-ore ahlukahlukene ensimbi abuthakathaka njenge-hematite, i-limonite, i-specularite, i-manganese ore, i-ilmenite, i-chrome ore, i-rare earth ore, njll., kanye nokususwa kwensimbi nokuhlanzwa kwamaminerali angewona awensimbi njenge-quartz, i-feldspar ne-kaolin.
Ukuthuthukiswa
■Ubuchwepheshe bokupholisa i-coil ngamanzi kawoyela
■Uhlelo lokukhipha amaminerali ngamanzi ahlanzekile
■Uhlelo lokuvikela i-alamu yokushisa
■Uhlelo lokuthambisa oluzenzakalelayo
■I-matrix yamagnetic ehlanganisiwe yempilo ende
■Uhlelo lokulawula oluzenzakalelayo lwezinga loketshezi
■Isistimu ye-alamu yokuvuza epholile
■Uhlelo lokuqapha olukude oluhlakaniphile
Izinzuzo ze-LHGC kune-WHIMS Yendandatho Eqondile Yendabuko
| Izinkinga zendandatho eqondile yendabuko | Izixazululo ze-LHGC |
| Ikhoyili isebenzisa indlela yokupholisa ucingo olungenalutho kanye nokupholisa amanzi. Udonga lwangaphakathi lwentambo kulula ukulubumba isikali sikalime, futhi kumele luhlanzwe nge-asidi njalo, izinga lokwehluleka liphezulu, futhi isikhathi sokuphila kwekhoyili sifushane. | Ikhoyili ifakwa emafutheni ukuze iphole, futhi isebenzisa ukujikeleza kwangaphandle okuphoqelelwe okukhulu, okunokushisa okusheshayo, ukuphakama kwezinga lokushisa eliphansi futhi okungenakulungiswa. Igobolondo lekhoyili lisebenzisa isakhiwo esivalwe ngokuphelele, esifaneleka kakhulu ezindaweni ezinzima kakhulu. |
| I-rod matrix iwela kalula | I-matrix isebenzisa isakhiwo sohlobo olulodwa oludlulayo, futhi izinduku eziphakathi aziwi; ipuleti lokulungisa lisebenzisa isakhiwo esinomfanekiso oqondile, esinamandla okuxhuma futhi akulula ukusiphula. |
| Ukuchichima kwe-slurry | |
| Ukugcotshwa ngesandla, izinga eliphansi lokuphepha | Ukuthambisa okuzenzakalelayo kwegiya elingasebenzi, kuphephile futhi kunokwethenjelwa |
| Ukusebenza ngesandla kanye nokugcinwa,umsebenzi onzima | Ukulawula okuhlakaniphile, ukusebenza okunganakwa |
Indandatho eqondile yokupholisa amanzi namafutha e-LHGC ehlukanisayo ene-gradient magnetic separator (WHIMS)
(1.3T/1.5T/1.8T) Amapharamitha amakhulu obuchwepheshe: (amaminerali angewona awensimbi)
Ngokuyisisekelo, ukukhethwa kwemodeli yemishini kuncike enanini le-slurry yamaminerali. Lapho kuhlukanisa amaminerali kusetshenziswa
Lolu hlobo lwemishini, ukugcwala kwe-slurry kunethonya elithile kunkomba yokucubungula amaminerali. Ukuze uthole inkomba yokucubungula amaminerali engcono, sicela wehlise ukugcwala kwe-slurry ngendlela efanele. Uma isilinganiso sezinto ezisebenza ngogesi ku-mineral feed siphezulu kancane, amandla okucubungula azokhawulelwa enanini eliphelele lokubamba amaminerali asebenza ngogesi.
uma kwenzeka, ukuhlushwa kokudla kufanele kuncishiswe ngendlela efanele.
| I-LHGC 1000F | I-LHGC 1250F | I-LHGC 1500F | I-LHGC 1750F | I-LHGC 2000F | I-LHGC 2250F | I-LHGC 2500F | I-LHGC 2750F | I-LHGC 3000F | I-LHGC 3500F | I-LHGC 4000F | I-LHGC 4500 | I-LHGC 5000F | ||
| Ingemuva Elifakiwe (T) | 1.3/1.5(1.8) Ugesi ohlala njalo olungisekayo njalo | |||||||||||||
| Kulinganiswe ngokujabulisayo (kW) | 25 | 36 | 38 | 46 | 56 | 60 | 72 | 82 | 90 | 105 | 118 | 130 | 140 | |
| 35 | 42 | 53 | 58 | 68 | 78 | 85 | 100 | 120 | 130 | 140 | 156 | 172 | ||
| 56 | 68 | 82 | 98 | 115 | 130 | 150 | 165 | 180 | 205 | 230 | 248 | 268 | ||
| Umthamo (t/h) | 2 ~3.5 | 5 ~9 | 10 ~15 | 15 ~25 | 25 ~40 | 33 ~60 | 40 ~75 | 50 ~100 | 75 ~125 | 125 ~200 | 175 ~275 | 225 ~350 | 300 ~480 | |
| Umthamo we-Pulp (m3/h) | 12.5 ~20 | 20 ~50 | 50 ~100 | 75 ~150 | 100 ~200 | 160 ~300 | 200 ~400 | 250 ~500 | 350 ~650 | 550 ~1000 | 750 ~1400 | 1100 ~1700 | 1200~2400 | |
| Ugesi othakazelisayo (A) | 50 | 80 | 130 | 135 | 150 | 175 | 172 | 200 | 207 | 217 | 262 | 280 | 288 | |
| 80 | 125 | 140 | 150 | 180 | 215 | 216 | 250 | 285 | 268 | 285 | 300 | 340 | ||
| 150 | 160 | 280 | 290 | 310 | 320 | 330 | 340 | 348 | 350 | 362 | 372 | 385 | ||
| Ukuxinana kokuphakelayo (%) | 10 ~35 | |||||||||||||
| Usayizi wokuphakelayo (mm) | -1.2 | |||||||||||||
| Isivinini sokujikeleza kwendandatho (r/min) | 2 ~4 | |||||||||||||
| Ububanzi bangaphandle bendandathoφ (mm) | 1000 | 1250 | 1500 | 1750 | 2000 | 2250 | 2500 | 2750 | 3000 | 3500 | 4000 | 4500 | 5000 | |
| Amandla enjini yeRing (kW) | 1.1 | 1.5 | 3 | 4 | 5.5 | 7.5 | 11 | 15 | 18.5 | 30 | 37 | 45 | 55 | |
| I-voltage ejabulisayo (i-DCV) | (1.3T ~1.5T)0 ~514( Shintsha ngogesi) /(1.8T)0~695 Shintsha ngogesi) | |||||||||||||
| Umfutho wamanzi (i-Mpa) | 0.2 ~0.4 | |||||||||||||
| Ukusetshenziswa kwamanzi (m3/h) | 8 ~12 | 12 ~20 | 20 ~30 | 30 ~50 | 50 ~100 | 75 ~125 | 100 ~150 | 125 ~200 | 150 ~250 | 250 ~350 | 350 ~500 | 450 ~600 | 550 ~800 | |
| Isisindo sengxenye enkulu kunazo zonke | 2.8/3(4.7) | 3/6(12) | 9/14(20) | 14/19(22) | 20/22(28) | 22/23(30) | 24/25(32) | 25/26(34) | 33/36(38) | 50/52(55) | 70/72(75) | 74/77(80) | 80/82(85) | |
|
Ubukhulu bohlaka (mm) | L | 2360 | 2500 | 2670 | 2880 | 3810 | 4570 | 3660 | 3915 | 4410 | 4740 | 5470 | 5980 | 6410 |
| 2510 | 2780 | 2700 | 3000 | 3250 | 4620 | 3850 | 4260 | 4570 | 5530 | 5750 | 6160 | 6680 | ||
| 3120 | 3210 | 3760 | 3970 | 4170 | 4750 | 5200 | 5380 | 5510 | 5680 | 5820 | 6270 | 6820 | ||
| W | 2700 | 2880 | 3320 | 3540 | 4320 | 4590 | 4690 | 4840 | 5540 | 5860 | 6350 | 6630 | 6840 | |
| 2850 | 3420 | 3700 | 3900 | 4080 | 4600 | 5050 | 5130 | 5820 | 5930 | 6750 | 6890 | 7170 | ||
| 2520 | 3580 | 3630 | 4330 | 5040 | 5230 | 5400 | 5620 | 5800 | 6350 | 6900 | 7210 | 7330 | ||
| H | 2450 | 2860 | 3400 | 3710 | 4250 | 4800 | 5290 | 5760 | 6450 | 7435 | 8570 | 9200 | 9700 | |
| 2630 | 3000 | 3650 | 4060 | 4480 | 4850 | 5500 | 5960 | 6610 | 7200 | 8650 | 9480 | 9650 | ||
| 2490 | 3300 | 3800 | 4300 | 4800 | 5280 | 5760 | 6250 | 6730 | 7950 | 9150 | 9600 | 9800 | ||
Indandatho eqondile yokupholisa amanzi namafutha e-LHGC ehlukanisayo ene-gradient magnetic separator (WHIMS)
(1.1T/0.6T) Amapharamitha amakhulu obuchwepheshe: (amaminerali angewona awensimbi)
| I-LHGC 1000F | I-LHGC 1250F | I-LHGC 1500F | I-LHGC 1750F | I-LHGC 2000F | I-LHGC 2250F | I-LHGC 2500F | I-LHGC 2750F | I-LHGC 3000F | I-LHGC 3500F | I-LHGC 4000F | I-LHGC 4500F | I-LHGC 5000F | ||
| Ingemuva Lifakiwe (T) | 1.1/(0.6) Ugesi ohlala njalo olungisekayo njalo | |||||||||||||
| Kulinganiswe ngokujabulisayo (kW) | ≤17/(10) | ≤19/(12) | ≤32/(15.5) | ≤37/(23) | ≤49/(29) | ≤51/(32) | ≤65/(41) | ≤69/(42) | ≤72/(50) | 93/(52) | 102/(58) | 110/(65) | 128/(75) | |
| Umthamo (t/h) | 2~3.5 | 5~9 | 10~15 | 15~25 | 25~40 | 33~60 | 40~75 | 50~100 | 75~125 | 125 ~ 200 | 175 ~ 275 | 225 ~ 350 | 300~ 480 | |
| Umthamo we-pulp (m3/h) | 12.5~20 | 20~50 | 50~100 | 75~150 | 100~200 | 160~300 | 200~400 | 200~500 | 350~650 | 550~1000 | 750~1400 | 1100~1700 | 1200~2500 | |
| Ugesi othakazelisayo (A) | 41/(70) | 70/(85) | 110/(110) | 120/(125) | 140/(130) | 146/(120) | 165/(120) | 225/(100) | 185/(150) | 205/(180) | 263/(205) | 270/(220) | 272/(330) | |
| Ukuxinana kokuphakelayo (%) | 10~35 | |||||||||||||
| Usayizi wokuphakelayo (mm) | -1.2 | |||||||||||||
| Isivinini sokujikeleza kwendandatho (r/min) | 2~4 | |||||||||||||
| Ububanzi bangaphandle bendandatho φ(mm) | 1000 | 1250 | 1500 | 1750 | 2000 | 2250 | 2500 | 2750 | 3000 | 3500 | 4000 | 4500 | 5000 | |
| Amandla enjini yeRingi (kW) | 1.1 | 1.5 | 3 | 4 | 5.5 | 7.5 | 11 (7.5) | 15 | 18.5 (15) | 30 | 37 | 45 | 55 | |
| I-voltage ejabulisayo (DCV) | 0~514(Shintsha ngogesi)) | |||||||||||||
| Umfutho wamanzi (Mpa) | 0.2~0.4 | |||||||||||||
| Ukusetshenziswa kwamanzi (m3/h) | 8~12 | 12~20 | 20~30 | 30~50 | 50~100 | 75~125 | 100 ~ 150 | 150~ 200 | 150 ~ 250 | 250 ~ 350 | 350~ 500 | 450~ 600 | 550~ 800 | |
| Isisindo esikhulu kunazo zonke Ingxenye(t) | 3.5/(2) | 4/(3.5) | 9.3/(4) | 15/(9) | 20/(13) | 24/(16) | 24/(17) | 21/(18) | 33/(25) | 50/(47) | 68/(60) | 72/(64) | 80/(72) | |
|
Uhlaka ubukhulu (mm) |
L | 2360 | 2780 | 3000 | 2970 | 3170 | 4400 | 3660 | 3915 | 4410 | 4900 | 5470 | 6670 | 7100 |
| 2260 | 2680 | 2900 | 2870 | 3070 | 4300 | 3650 | 3910 | 4150 | 7400 | 5310 | 6220 | 7000 | ||
|
W | 2700 | 3270 | 3320 | 3540 | 3810 | 4400 | 4690 | 4830 | 5540 | 5500 | 6240 | 7150 | 7650 | |
| 2600 | 3110 | 3220 | 3440 | 3710 | 4300 | 3785 | 3910 | 4630 | 7750 | 5910 | 6740 | 7130 | ||
|
H | 2480 | 2850 | 3330 | 3710 | 4250 | 4600 | 5290 | 5760 | 6450 | 4400 | 8520 | 8930 | 9600 | |
| 2380 | 2750 | 3230 | 3610 | 4150 | 4150 | 5175 | 5650 | 6280 | 7200 | 8340 | 8850 | 9380 | ||
Amacala Esayithi
I-WHIMS Enkulu Kunazo Zonke Emhlabeni Engamamitha Ama-5
Umcimbi Wokuqoqwa Kwezimpahla
Iphrojekthi Yezimayini Zensimbi e-Australia
Iphrojekthi Yezimayini Zensimbi eShayina
Iphrojekthi Yesihlabathi Se-Quartz e-Austria






